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Ace Designers Foundry

With a capacity of 1000 tonnes a month the foundry is capable of manufacturing medium to large castings primarily of cast iron and SG iron. It is self contained with facilities to produce castings, heat treatment and painting. In addition to meeting Ace Micromatic’s requirement, we have built capacity to offer precision medium to large sized castings to customers outside the group. Customers will be offered a complete range of solutions and services including machining. On the anvil is a full fledged pattern shop.

The distinguishing features of this facility include high volume fast loop moulding, pouring and cooling lines supplied by IMF Italy. Large castings can also be made with floor moulding. Also included is a mechanized core shop and 4 metric ton dual track induction furnace. To maintain world class quality we also have a state of the art testing laboratory.

The highlight of our foundry is that safety and the environment have been given foremost importance. Extreme care has been exercised to ensure safety with systems like laser tracking, flame detectors and physical barriers to name a few. Equipment has been installed with dust collecting gadgets like scrubbers. Hazardous waste are collected and disposed as per environmental norms. A modern mechanical and thermal reclamation system ensures 95 percent of the sand is reclaimed. All equipment suppliers chosen are ISO, EMS and CE certified.