Ace Designer’s state of the art foundry was established in August 2013 with a vision to produce high quality cost effective castings while ensuring a sustainable environment. In addition to meeting our group’s requirement of top quality casting, we have strategically built additional capacity to offer precision medium to large sized castings to external customers.
Located near Bangalore, India and spread over an area of 13 acres, our plant is equipped with state-of-the-art equipment and is largely automated. Some distinguishing features of this facility include high volume fast loop moulding, pouring and cooling lines supplied by IMF Italy. Large castings can also be produced with floor moulding. Also included is a mechanized core shop and 4 metric ton dual track induction furnace. To maintain world class quality we also have a state of the art testing laboratory. Ace Foundry has newly installed magma simulation software with which we can get the casting first time right.
The highlight of our foundry is that foremost importance has been given to ensure safety and sustainability of the environment. Extreme care has been exercised to ensure safety with systems like laser tracking, flame detectors and physical barriers to name a few. Hazardous waste is collected and disposed as per environmental norms. A modern mechanical and thermal reclamation system ensures 95 percent of the sand is reclaimed. The foundry division has been certified with ISO: 9001, ISO: 14001, OSHAS: 18001 system standards.
With a capacity of 1000 tonnes a month our foundry is capable of manufacturing medium to large castings primarily of cast iron and SG iron. Customers are also offered a complete range of solutions and services including machining.
The Ace Designers Foundry division has quickly grown to become a benchmark in the industry by winning prestigious awards like Jayaswal Neco Quality Awards and Green Foundry Award conferred by the Indian Institute of Foundrymen.